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Trans Am Turbo Prep / build progress


starkmaster03

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I have had a number of people ask me to share my progress as I'm getting ready for my turbo build (C6 and truck manifold retaining A/C). I have spent the last month tinkering with the car to make the build easier. Here is some of my progress. (Cell phone pictures)

 

 

I started off wanting to clean up the engine bay and move the fuse boxes into the glove box for easy access. So I removed all the complete wiring harness for the fuse box. I mounted the fuse boxes and stripped all of the plastic wrap off of the wiring.

http://farm9.staticflickr.com/8028/7464771204_ff41c2ed25.jpg

 

I then mounted the glove box back in the car with the wiring all over the place.

 

http://farm9.staticflickr.com/8151/7464771216_fe84dd7860.jpg

 

http://farm9.staticflickr.com/8162/7464771148_ac4c7685e1.jpg

Edited by starkmaster03
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I then started by pulling the inner fenders as well as the fenders so that I could run the wiring through the frame to clean up the engine bay area.

 

http://farm9.staticflickr.com/8161/7464771234_5c66117471.jpg

 

After finding some rust on the lower radiator support and not much left holding the front cover on I decided to take it off as well.

 

http://farm9.staticflickr.com/8147/7464771154_363ee624ac.jpg

 

I then took the foam and front bumper off, removed the A/C condenser as well as the radiator.

 

http://farm8.staticflickr.com/7131/7464792638_ca44bafe8d.jpg

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I then worked on relocating some of the factory items so that there would be more room up front for the turbo piping. I moved the vacuum canister from the lower front right frame as well as the cruise control from the lower left front frame. I moved them both behind the passenger wheel, in front of the door.

 

http://farm9.staticflickr.com/8156/7464792686_b886daa529.jpg

 

I also moved the horn off of the lower right front frame and mounted it behind the drivers front wheel.

 

http://farm9.staticflickr.com/8145/7464792696_76a4645dae.jpg

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Since the front end was apart and I wasn't in a hurry to put the car back together I decided to try and look for a radiator and possibly an intercooler so that I could also work on converting the car to a pusher setup and get some work out of the way.

 

http://farm9.staticflickr.com/8009/7464792662_d16c0a9f0c.jpg

 

 

I ended up picking up an picking up a Griffin radiator and intercooler from Evil8 (thanks again) and started working on standing the A/C condenser and radiator upright.

 

http://farm8.staticflickr.com/7269/7464792650_4e2718a0e8.jpg

 

http://farm8.staticflickr.com/7249/7464792682_2934f965ed.jpg

 

http://farm8.staticflickr.com/7127/7464792724_653d3fb4da.jpg

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Evil8 also hooked me up with a friend of his that had a Burkhart front bumper support. So while I was waiting to get that, I decided to clean up the engine bay.

 

There are the before pics.

 

http://farm8.staticflickr.com/7260/7464792598_1c6777388b.jpg

 

http://farm9.staticflickr.com/8027/7464792652_02dcf6f62c.jpg

 

 

 

I started off with leading in all of the holes where most of the wiring and stock air box mounted. I then sanded them down, added a little body filler and primed.

 

http://farm8.staticflickr.com/7137/7464792672_a2b06ec4ea.jpg

 

http://farm9.staticflickr.com/8143/7464792660_f8094455c5.jpg

 

http://farm9.staticflickr.com/8020/7464792634_f6d3db48f6.jpg

 

http://farm9.staticflickr.com/8162/7464792574_8db21c456c.jpg

 

I then added paint.

 

http://farm9.staticflickr.com/8162/7464792646_11732a49e3.jpg

 

http://farm8.staticflickr.com/7132/7464792678_932635175f.jpg

 

http://farm9.staticflickr.com/8001/7464792588_19244749ec.jpg

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Nice.. this pic...

 

http://farm9.staticflickr.com/8009/7464792662_d16c0a9f0c.jpg

 

somehow reminds me of....

 

 

http://cache.gizmodo.com/assets/images/4/2012/01/81ddb500eb7a18c841d15c50c6e2bdf1.jpg

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I painted the front as well.

 

http://farm8.staticflickr.com/7255/7464810904_5b3c157435.jpg

 

Then I worked on making mounts for the new radiator and condenser.

 

http://farm9.staticflickr.com/8145/7464810940_b9ac0d822a.jpg

 

http://farm8.staticflickr.com/7113/7464810926_f2539847ea.jpg

 

I tucked the traction control, fan override box and the other connectors that normally go over the wheel well back behind the PCM and out of the way.

 

http://farm8.staticflickr.com/7251/7464792670_b16922fa24.jpg

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I then picked up two pusher style fans from Summit that fit perfectly.

 

http://farm9.staticflickr.com/8157/7464810958_907488924d.jpg

 

http://farm9.staticflickr.com/8158/7464810868_1a78017948.jpg

 

 

 

For the guys that have ran pusher fans, is it worth making a shroud or have you seen an improvement by adding one?

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I then cut the fog light mounts off of the Burkhart bumper support mounted it and made some brackets to mount the intercooler to the bumper.

 

http://farm8.staticflickr.com/7260/7464810978_9ec21e6e9d.jpg

 

http://farm9.staticflickr.com/8163/7464810860_d4eb039b60.jpg

 

http://farm9.staticflickr.com/8014/7464810864_e124bea486.jpg

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I then cut the front fascia where the license plate is but left the taps so that I can also put the filler panel back in. I mounted the fascia and fenders

 

http://farm8.staticflickr.com/7110/7464811016_23e6da5643.jpg

 

I cut the bottom out of the air box so it will fit in the stock location for the time being.

 

http://farm8.staticflickr.com/7254/7464810890_f9a37f674b.jpg

 

I also finally added the tower strut bar that I had laying around for a long time.

 

Now you can see there is quite a bit of room between the radiator and engine.

 

http://farm9.staticflickr.com/8142/7464810966_8a4ea57c68.jpg

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I compacted all of the nitrous switches that were in the glove box into the ashtray.

 

http://farm8.staticflickr.com/7133/7464810932_9827d26a52.jpg

 

 

 

The completed progress so far under the hood.

 

 

 

http://farm9.staticflickr.com/8166/7464810922_29c9b7267c.jpg

 

 

The over all look.

 

 

http://farm9.staticflickr.com/8158/7464810982_abc29550a6.jpg

 

http://farm9.staticflickr.com/8159/7464810880_d97ba5323e.jpg

 

http://farm9.staticflickr.com/8012/7464810964_41f4d313e6.jpg

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Does anyone have some old or new stock LS1 F-body motor mounts?

 

I'm also looking for a PS setup mounting bracket and PS for mock up purposes.

 

I may have my stock mounts...give me a call later today and ill check

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I may have my stock mounts...give me a call later today and ill check

 

Thanks, I'll call you later. I'm putting together a mockup motor now with the basics so that I can start on building the hot side.

 

 

 

Thanks everyone else for the compliments.

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Here are a few pictures of my mock up motor that I've thrown together.

 

http://farm8.staticflickr.com/7252/7529540270_ab46f38f98.jpg

 

http://farm9.staticflickr.com/8008/7529540464_a48e5eab7d.jpg

 

http://farm9.staticflickr.com/8148/7529540296_d8411f5e78.jpg

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