lowcel Posted August 17, 2014 Report Share Posted August 17, 2014 I just replaced the master link in my chain and I thought I would share the procedure. It is pretty simple if you just take your time. Step one: Remove old master link. My old master link was a clip style. While going over my bike a few days ago I noticed that the clip was missing. This is why it is a good idea to go over your bike on a regular basis. Mine was really easy to remove since it was already loose. I just used a screw drier and pried it apart. The first thing I did was measure the thickness of the outer plate for the new master link. For all of my measurements I am using a cheap $11 electronic caliper that I purchased from Amazon, which can be found here. I then measured one of the outer plates on the chain to make sure they are the same thickness. The reason I did this is so that once I'm pressing the link I will know what the outside measurements need to be. They are close enough to being the same so my goal is going to be to press the master link to be the same as a standard link on the chain. Here is what a chain link measures. So, now that I have my measurement it is time to install the link. First step, grease up link with supplied grease and put two o-rings on the link. Quote Link to comment Share on other sites More sharing options...
lowcel Posted August 17, 2014 Author Report Share Posted August 17, 2014 Next I loosened up the rear axle so I would have a little play in the chain, I then slid the master link into the two ends of the chain and placed two more o-rings on the link. Next just put the outer plate on the master link. Here you can see the width of the link prior to starting the pressing procedure. Next you use your handy dandy chain tool, which can be purchased here for around $30, to press the outer plate onto the master link. It is important to take your time on this step. If you press it to far and smash an o-ring the master link is trash. I made a couple of turns with the chain tool and removed it to check the measurements several times. Example of a "check". After a couple of minutes and some patience, success! I am within 0.001", I think that is close enough. Now that I have the chain the thickness that I want it is time to take care of the rivets. I did not get any pictures of the chain tool on the rivet but it is pretty easy to find a picture of that. Quote Link to comment Share on other sites More sharing options...
lowcel Posted August 17, 2014 Author Report Share Posted August 17, 2014 The first thing I did was get online and find out what the rivets are supposed to measure once it is completed. According to DID the rivets are supposed to measure 0.217" to 0.228". Make sure you find this number for your specific chain. Here is the measurement when I started. This is another step that you want to take your time with. You do not want to go to far and cause the rivet to crack. If you do that go ahead and grind the new link off and buy a new one then start over. I probably removed the rivet tool five times on each pin to check the measurements. I would rather be safe than sorry. Here are the numbers that I ended up with. Success! Once you are finished just move the chain around a little to make sure that you have no tight spots in the new link. If it feels good then you are done. Quote Link to comment Share on other sites More sharing options...
lowcel Posted August 18, 2014 Author Report Share Posted August 18, 2014 For anybody absolutely losing their shit because they have a clip-style master link...relax. Use a small cable tie (small enough to fit in the center of the link plate) and secure the clip. That part of the chain doesn't touch anything. This is what I did the day I found my clip missing. I had a spare, so I attached it and tied the clip in place. Better still...safety wire also works. I did order a new master link to rivet onto the chain.I'm not sure if mine had the clip on it since I bought the bike. I had never noticed it and just assumed the master link was riveted when I did glance at it. I got very lucky. I'm not saying anything bad about clip style links. I know a lot if people use them. Quote Link to comment Share on other sites More sharing options...
Josh1234 Posted August 18, 2014 Report Share Posted August 18, 2014 Nice write up! This looks like it just might be within my mechanical ability, thanks to your guide Quote Link to comment Share on other sites More sharing options...
Gixxus Christ! Posted August 18, 2014 Report Share Posted August 18, 2014 Very detailed. I've done a few without the aid of a press or rivet tool....never bothered to measure anything either.. Quote Link to comment Share on other sites More sharing options...
lowcel Posted August 18, 2014 Author Report Share Posted August 18, 2014 Very detailed. I've done a few without the aid of a press or rivet tool....never bothered to measure anything either..I'm sure most experienced people don't do all of the measuring. However since I have no experience with doing this (other than watching someone once) I'm going with the "better safe than sorry" route. Quote Link to comment Share on other sites More sharing options...
lowcel Posted August 18, 2014 Author Report Share Posted August 18, 2014 Thanks everyone, appreciate the kind words. Quote Link to comment Share on other sites More sharing options...
whaler Posted August 18, 2014 Report Share Posted August 18, 2014 I'm sure most experienced people don't do all of the measuring. However since I have no experience with doing this (other than watching someone once) I'm going with the "better safe than sorry" route.Experienced or not you did it the right way! Good on you...wish every shop did things the right way. Another important thing...ALWAYS use a torque wrench! Quote Link to comment Share on other sites More sharing options...
lowcel Posted August 18, 2014 Author Report Share Posted August 18, 2014 Experienced or not you did it the right way! Good on you...wish every shop did things the right way. Another important thing...ALWAYS use a torque wrench! Thank you. Quote Link to comment Share on other sites More sharing options...
2talltim Posted August 18, 2014 Report Share Posted August 18, 2014 what are these "chain" things you all speak of? Quote Link to comment Share on other sites More sharing options...
redkow97 Posted August 20, 2014 Report Share Posted August 20, 2014 (edited) Experienced or not you did it the right way! Good on you...wish every shop did things the right way. Another important thing...ALWAYS use a torque wrench!I actually think torque wrenches often lead to over-torquing. I'm my not saying don't use one, but I would rather be a tad loose and not snap the bolt. Especially on things that are safety wired anyway. I snapped caliper bolts that twisted before they were properly torqued. And that was with an old-school (read as "not out of calibration") bar-style torque wrench. Never again Edited August 20, 2014 by redkow97 Quote Link to comment Share on other sites More sharing options...
whaler Posted August 22, 2014 Report Share Posted August 22, 2014 I actually think torque wrenches often lead to over-torquing. I'm my not saying don't use one, but I would rather be a tad loose and not snap the bolt. Especially on things that are safety wired anyway. I snapped caliper bolts that twisted before they were properly torqued. And that was with an old-school (read as "not out of calibration") bar-style torque wrench. Never againYou had other problems, as the torque rating is not arbitrary. If torqued properly you will not pull threads or twist bolts, unless said bolts have lubrication. If threads have grease or lube all bets are off, unless the torque specification was designs to be lubed. Quote Link to comment Share on other sites More sharing options...
Gixxus Christ! Posted August 22, 2014 Report Share Posted August 22, 2014 Bar type torque wrenches aren't accurate. There's a reason we don't use them in the aircraft industry. We also lubtork, which is to put anti - size on all threads and washer surfaces. Makes for a stronger load on the fastener per the same torque spec. Quote Link to comment Share on other sites More sharing options...
Gixxus Christ! Posted August 22, 2014 Report Share Posted August 22, 2014 You're still applying the same amount of force to the fastener, it just gets imparted more into pre loading the threads because there's less resistance. Quote Link to comment Share on other sites More sharing options...
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