Got this email today, and figured it's a good reminder for all of us.

[Casper]

December 11, 2012

Winter Motorcycle Maintenance

by Ed Hiatt

John Cole and Ed Hiatt demonstrating at the HT Winter Maintenance Clinic last Saturday

Every year we use our motorcycles from early spring until late fall, some with little to no maintenance, others with little more than a chain-lube, a clean air filter, and fresh oil and filter. Over the years we've put on several clinics in early winter to cover the things most riders fail to take care of. We have seen KLR, DR and DRZ swing arm bolts that had to be destroyed, as water and grime had caused corrosion which made removing them impossible.

The rear suspension needs to be cleaned and lubed. Wheel and steering head bearings should be checked and lubed. You might say, "Hey, my bike is new and doesn't need it for awhile." It has been our experience that all bikes have a universal lack of lubrication from the factory.

No matter what bike you ride the information here will be helpful for you, as most bikes have the same general points to cover.

1) Wheel bearings: Are they the OEM non-sealed type? How are the bearing seals? Most non-sealed wheel bearings have very little grease in them. After a few water crossings or overzealous cleaning with a power sprayer there's no grease left. If you remove the OEM wheel bearings I recommend you have new bearings on hand and ready to go. Grease your new wheel bearings before installing.

2) Steering Head: Check the front forks before removing them. If there is play in the steering head they need to be replaced. If you do not have a bearing press, have a shop make these repairs for you. If the bearings are good, then clean them, grease them and reinstall the steering head per service manual instructions.

3) Front forks: Now is a great time to service your front forks. If you don't have a service manual, get one before starting this process. Disassemble and inspect the forks. The bushings at the joint of the fork tubes have a Teflon coating; if they are showing a copper color replace them. Clean and inspect the forks, refill them to the correct level with the correct weight oil, and then reassemble. Note that your fork oil should be replaced on a yearly basis.

4) Rear suspension: Disassemble the rear swing arm; remove and inspect the rear shock. This is a great time to have the shock serviced, which should be done by a suspension expert. Clean and lube the shock absorber linkage. If the needle bearing grease is clean and not contaminated I recommend re-lubing without cleaning the old grease out. Be careful with the needle bearings, because if you lose one you need to replace the kit. When removing the swing arm bolt take care not to damage the threads. These bolts can become corroded over time causing them to seize up and making them extremely difficult to remove. If you encounter this, soak it with penetrating oil and let it sit. Note that getting it out may take several attempts. There are bearings inside the sleeve that need to be lubed. These are also needle bearings, so if they need to be cleaned be very careful. When everything is cleaned and lubed start your reassembly.

5) Antifreeze: Change the coolant in your bike.

6) Drive train: Check the final drive fluid and change if needed. Clean, check and lube the chain and sprockets.

7) Cables: Inspect, clean and lube all cables.

8) Brakes: Check brake pads and change brake fluid. Inspect the calipers, looking for excessive wear on one side and not the other. If they are not functioning properly you may need to clean and lube them or have them rebuilt.

9) Fuel: If you are storing your bike, use a good fuel stabilizer. It also helps to use a good non-ethanol gas when storing a bike.

10) Batteries: If the bike is not being ridden on a regular basis, use a battery tender to extend the life of the battery.

11) Tools: Depending on the type of bike you have you may need Torx bits, Allen wrenches, Phillips head and flat head screw drivers, a rubber or plastic mallet, bearing and race drivers, Metric wrenches and sockets, a Torque wrench and a shop manual.

12) Supplies: Cable lube, waterproof grease, anti freeze, fuel stabilizer, shop towels and cleaning solvent.

[max power]

My bike just hit six years old. I need to do several of these things this winter.

[Kritz]

Since 1982 I've only done 2 things for winter storage...

Take the battery out

Fill the tank and add Stabil

Never have had any issues...

[max power]

Ever had to remove a corroded swing arm bolt? It sucks.

[Bad324]

this is what I have Pauly for

[bowdog]

Good post, thanks for sharing.

[Kritz]

this is what I have Pauly for

[Gump]

Good post but a little overkill isn't it?

[Casper]

Good post but a little overkill isn't it?

Not really.

[Gump]

You tear apart your rear swingarm and replace your fork oil yearly. Maybe a motocross bike or I'm just a slacker.

Edited December 11, 2012 by Gump

[max power]

Good post but a little overkill isn't it?

Says the guy who parks his brand new bike in a dirt floor shed.

[Gump]

Hey man, its on a rubber mat.

[max power]

[Dubguy85]

Good post but a little overkill isn't it?

Agreed.. People who do this are a little nutso.

[Pokey]

A bit overkill IMHO, but do agree with some of it.

[vf1000ride]

Huh, consider me wacky. My bike is apart getting the front fork oil replaced, wheel bearings checked and re-greasing the steering head. The rear is next on the list once the bike isn't hanging off the ceiling in my garage. Guess I should check myself into the looney bin.